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    2. HaiYi  Plastic

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      All-round look at my domestic machine industry: eight views of the worries about the industry
      Time:2009/5/4    The number of readers:1872    【Print
      Over the past two decades, the Chinese injection molding machine industry in the reform and opening up under the guidance of the development has been made, but also the end of the injection molding machine has long been the basic equipment of the era of dependence on imports. This is mainly reflected in the production of injection molding machine, as well as the number of manufacturers. Domestic production of injection molding machines from Taiwan, the development of thousands of more than 100,000 units from the four major manufacturers have developed to Jingang east, large and small enterprises in southern China a hundred schools of thought.

            From the above data, injection molding machine industry has been far greater than the growth rate of GDP growth. This is to improve people's living standards, as well as domestic appliances, such as the rapid growth of the industry are closely related, and the rapid development of export processing industry is also a high-speed injection molding machine industry a strong impetus to growth. From the amount of point of view, the domestic annual output value of the injection molding machine tens of billions of dollars, billions of dollars in U.S. exports. Global production of the largest injection molding machine manufacturer in China, China has become a veritable largest producer of injection molding machine.

            1. China is the production of injection molding machine power?

            However, this seems to have given people a false impression: whether China has become a power in the production of injection molding machine? Domestic demand for injection molding machine四成以上, specialized equipment, such as preform production systems equipment and optical disc manufacturing equipment, precision electronic parts production equipment and so on almost all rely on imports. In most areas of specialization, as well as areas of high-precision injection, the domestic products in the efficiency, accuracy and stability is almost impossible with Japan and Europe against imported products.

           Injection molding machine products from domestic prices, the basic can be reached at high-end or low end, but from a technical point of view, but almost there is no significant difference. Relatively high-end price of the product or brand, is nothing but rely on the relatively complete processing equipment and quality standards relative stability of the import components; relatively low-end price of products or brands may be difficult to meet the design requirements to use the equipment for processing, or relatively cheap domestic procurement standard parts to assembly equipment. More than the difference between the product design from the point of view does not distinguish between almost out. Some enterprises even non-technical designers almost completely copied from other technology companies to produce, but the final product prices differ widely. Such price differences caused by factors in addition to the brand, processing and procurement of standard parts is the biggest difference.

           The export side, although the 05 year injection molding machine is the fastest growing exports for one year, the total may reach 200 million U.S. dollars, and even some manufacturers export more than 20% of the volume of their production -30%. However, total exports may be less than 10% of total imports, and we export most of the products to Southeast Asia, India, Central Asia and Eastern Europe, Africa and other developing countries. Of course, many developing countries is also relatively fast pace of development in their low-end injection molding industry, also needed such as the domestic price has a larger advantage of injection molding machine products, however, with their domestic or the surrounding area of the injection molding machine industry development, we are the advantages to be replaced soon.

           2. On the Reflections on China's machine industry

           So, when we look at the pattern of the world machine manufacturers, the domestic manufacturing of injection molding machine is also very weak, it is necessary for the domestic machine "first and worry about industry."

           3. Personal view is that:

           First of all, there is no distinction between the current level of national standards, and lax supervision of the industry, with the result that the domestic machine manufacturers all seem to product quality standards, in fact, weeding, buyers can not determine the accuracy of product grades. Therefore, countries need to develop a number of levels of national standards and mandatory testing of enterprise products, forcing companies to upgrade product quality constantly.

           Secondly, to enhance supervision, develop and constantly improve the industry standards. As we all know, almost all the different brands of injection molding machine mechanical parts are not common. Although the foreign trade of the injection molding machine is also such a situation, but the production of injection molding machine as a big country, we have reason to through continuous efforts, as much as possible will be wearing parts, or other conventional components can be used interchangeably.

           Third, enterprises continuously improve the technical aspects of their own advantages and competitiveness, as far as possible to avoid the most primitive among the different brands of price competition. The past two years, domestic brands of injection molding machine has entered the heated price competition, and have considerable brand and size are constant reports price information, part of the price of their own system is even more difficult to maintain. The surface, these companies increase sales, and has continued to decline in effectiveness. A small number of business-to-financial risk is not strictly controlled, the slightest change in the market situation of these enterprises on the difficult, painful. Domestic enterprises to compete in foreign markets is also true. With the gradual appreciation of the RMB, as well as national tax rebate rates continue to drop until they are eventually abolished, domestic injection molding machine in the international market price competitiveness has been declining, in addition to the purchase price of foreign agents on the constant pressure, no significant technical advantage of the product is bound to be eliminated . Therefore, technological innovation to increase investment in domestic enterprises is the inevitable road.

           Fourth, take the road of specialization. Injection molding machine to create the vast majority of domestic small businesses, and almost all manufacturers of similar products are aimed at the general market, there is no targeted. However, injection molding industry in many ways, in fact, relatively professional, corresponding to the equipment requires a high degree of professionalism, or even a dedicated machine. There are many foreign companies are committed to follow the path of specialization, such as Husky,米拉克朗and so on.

           Fifth, actively carry out cooperation between peers, horizontal joint, complement each other, improve their international competitiveness. Injection molding machine has been the domestic industry in disorder on the competition, the status of each copy. More than a decade, the growing production of injection molding machine, but no overall marked improvement in skill level. Mainstream products, compared with more than a decade ago, with the exception of the stability of the relative increase in the upgrading of the service concept, the mere expansion of the scale. Constantly looking at new products abroad, and technology, a significant portion of ideological numbness, never thought I would, over time, business must be to melt into the global competition.

           Sixth, go out of the country, opening up the international road. With strength, there are also some enterprises set up overseas production base, the success remains to be the test of time. This also represents a new direction for the development of enterprises. However, the technical level of enterprises themselves, as well as the corresponding current product market is also an important condition that can not be ignored. The current technological level of domestic enterprises, I believe that the establishment of production bases in developing countries an advantage. According to statistics, developed countries, per capita annual consumption of up to tens of kilograms of plastic, from China there is a big difference between this and other developing countries have a lot of the same growth conditions. Therefore, a good momentum of development and a large population of developing countries is the continued rapid growth of machine market, the establishment of production bases in these countries will bring more benefits. Of course, once we enter the production of these countries will necessarily result in the local role model, and even the formation of the local industry, it seems that domestic enterprises will affect the market space, in fact, this is more conducive to technological upgrading of domestic enterprises and development.

           Seventh, by the trade associations to negotiate the development of domestic enterprises and goals, and overcome difficulties. Any one business will say that we want to become bigger and stronger enterprise. After 10 years of development, a small number of domestic enterprises is that the bigger the scale, but Who can say that there has been strong. Some enterprises have reached a certain size and then it would be difficult to grow and began to enter other fields; some companies began to expand after the split, one group is almost the same as the separation of products of several companies, all competing against each other and themselves. This is because the enterprise has lost the support of industry, industry-to-business is not guiding the direction of development, allowing development of enterprise blind, vicious competition. Also foreign companies would like to follow the direction of a particular technology, but also the efforts made, but no results. For example, in today's world all-electric injection molding machine is dominated by Japanese companies, domestic enterprises also want to follow up, but subject to restrictions on domestic basic industries, such as servo motor, ball screw, such as core components of domestic immature, making the entire domestic manufacturing Electric injection molding machine costs much lower than imports, of course, not competitive. If our industry has set the machine to develop all-electric injection molding machine of the target, they are bound to with the servo motor and ball screw manufacturing enterprises in consultation, asking them to overcome difficulties, or the introduction of technology to provide the entire electrical needs of internally injection molding machine components production requirements. Only in this way, enterprises will have the results of the efforts.

           Eighth, enterprises must take the lead trade association strongly supported the injection molding machine parts mainly supporting R & D and production. As we all know, currently almost all of the injection molding machine hydraulic drive, and hydraulic parts and components such as core-driven pumps, valves completely dependent on imports. Although domestic production, but almost did not dare to use of manufacturers, the reasons we all understand. In fact this situation has persisted for decades, today there is no sign of improvement. Although the basic industries has always been the weak constraints of China's rapid development of manufacturing technology the biggest factor, but the machine as long as our collaborative engineering machinery industry and so on related industries and the domestic strength of the hydraulic components business or enterprise entered into a framework agreement, the requirements the quality of their commitment to a stable production of hydraulic components, pledge that we will be given priority to buy, then, believe that these supporting parts in China will be just around the corner. In contrast, related entirely to wait for the natural products industry to grow, or to rely on countries such complementary inputs to enhance the competitiveness of industries is not advisable. Domestic enterprises can calculate the machine, we produced the price of each machine to remove computers, pumps, valves, sensors, motor oil, such as the amount of imported items, the remaining part is in the sale of iron, and is priced steel than the original purchase prices of the cheap little iron. It can be said that each of our production of a machine on profits made abroad, not even earn the supply of parts and components manufacturers. The current situation is very painful and frustrating, but everyone's efforts are ultimately put an end to this painful and helpless.

           Finally, all of the enterprise is willing to join hands with Chinese manufacturers to develop into powerful machine.

           Domestic demand for injection molding machine四成以上, specialized equipment, such as preform production systems equipment and optical disc manufacturing equipment, precision electronic parts production equipment and so on almost all rely on imports. In most areas of specialization, as well as areas of high-precision injection, the domestic products in the efficiency, accuracy and stability is almost impossible with Japan and Europe against imported products.

           Because there is no distinction between the current level of national standards, and lax supervision of the industry, with the result that the domestic machine manufacturers all seem to product quality standards, in fact, weeding, buyers can not determine the accuracy of product grades. Therefore, countries need to develop a number of levels of national standards and mandatory testing of enterprise products, forcing companies to upgrade product quality constantly.

           With strength, there are also some enterprises set up overseas production base, the success remains to be the test of time. This also represents a new direction for the development of enterprises. However, the technical level of enterprises themselves, as well as the corresponding current product market is also an important condition that can not be ignored. The current technological level of domestic enterprises, I believe that the establishment of production bases in developing countries an advantage.
       
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